ABOUT US

LLC "Ferro-M" carries out its work in various areas of activity and has extensive experience in the field of thermal power engineering, both on the territory of The Russian Federation and beyond.

 

LLC "Ferro-M" is a comprehensive supplier of metalworking equipment for mechanical engineering companies.

 

The company is successfully developing its business by supplying equipment from renowned international manufacturers and also independently engages in steel casting, stamping, rolling, heat treatment, welding, metal machining, and electroplating.

 

We attract the best specialists to solve the most difficult tasks!

PRODUCTION CAPACITIES USED

Blanking Production

The main lifting equipment is overhead cranes with a lifting capacity of up to 50 tons.

The main process equipment:

- Stamping press. Stamping (hot and cold) of parts and components up to 5000 mm in size with a force of 140 MN. We can manufacture parts on the customer's stamping tooling under a tolling scheme, as well as develop custom projects for the customer.

- Mechanized slitting machines. Metal thickness to be cut: carbon steel - up to 1300 mm, stainless steel - up to 1300 mm.

- Manual gas cutting stations. Metal thickness to be cut: carbon steel - up to 300 mm.

- Automatic gas cutting stations. Metal thickness to be cut: up to 200 mm.

- Guillotine shears. Cutting thickness of up to 25 mm.

- Sheet metal bending machines (rollers). Processed metal thickness: up to 170 mm for cold bending, up to 250 mm for hot bending. Maximum bending width: 3000 mm.

 

Foundry

The main lifting equipment: overhead cranes with a lifting capacity of up to 40 tons.

Main process equipment:

- DSP-6 and DSP-10M steel-melting furnaces. Meltout weight up to 30 tons.

- DMK-0.5 electric arc furnaces. Meltout weight up to 400 kg (bronze).

- Continuous mixers with a capacity of 100 tons, 40 tons, and 20 tons. Clear flask dimensions: up to 4000 x 3000 mm.

- Shot blasting machines. Workpiece sizes: up to 4000 x 4000 x 3000 mm. Weight – up to 25 tons.

 

Heat treatment of parts (as part of blank and foundry production, as well as machining shops)

Primary lifting equipment: overhead cranes with a lifting capacity of up to 25 tons.

Primary process equipment:

- Electric chamber furnaces. Chamber dimensions: 3000 x 6000 x 2000 mm. Heat treatment temperature up to 700°C.

- Gas chamber furnaces. Chamber dimensions: 2570 x 4560 x 2500 mm. Heat treatment temperature up to 1200°C.

- High-frequency units. Chamber dimensions: 700 x 850 x 560 mm. Heat treatment temperature up to 1200°C.

- Quenching baths. Quenching medium: water, bath dimensions: 6000 x 5000 x 4000 mm. Quenching medium: linguosulfonate, bath dimensions: 2000 x 2000 x 4000 mm.

 

Welding shop (part of the machining shops)

Primary lifting equipment: overhead cranes with a lifting capacity of up to 50 tons.

Primary process equipment:

- Automatic submerged arc welding units. Welded component weight up to 20 tons. Welded metal thickness up to 80 mm.

- Semi-automatic gas-shielded welding units. Welded component weight up to 15 tons. Welded metal thickness up to 250 mm.  Automatic argon-arc welding units for internal and external circumferential welds using a non-consumable electrode. Welded component weight up to 2 tons. Welded metal thickness up to 15 mm.

- Proteus orbital welding units. Welded component weight up to 20 tons. Welded metal thickness up to 40 mm.

- Automatic submerged arc welding units. Welded component weight up to 5 tons. Welded surface width up to 80 mm. Welded surface diameter up to 1500 mm.

- Plasma-powder welding unit. Welded component weight up to 500 kg. Welded surface width up to 70 mm. Welded surface diameter up to 700 mm.

 

Machine-Machining Production

The main lifting equipment is overhead cranes with a lifting capacity of up to 100 tons.

The main technological equipment:

- Vertical turning lathes. Maximum workpiece size up to 4000 mm. Maximum workpiece height up to 3000 mm.

- CNC vertical turning lathes. Maximum workpiece size up to 4000 mm. Maximum workpiece height up to 2500 mm.

- Screw-cutting lathes. Maximum workpiece size up to 1000 mm. Maximum workpiece height up to 4000 mm.

- CNC lathes. Maximum workpiece size up to 1000 mm. Maximum workpiece height up to 3000 mm.

- Horizontal boring machines. Table size up to 3000 x 3500 mm. Table load capacity up to 50 tons.

- CNC machining centers. Table size up to 1000 x 1000 mm.

- CNC jig drilling machines. Table size up to 500 x 1000 mm. Drilling diameter up to 50 mm.

- Drilling machines. Drilling diameter up to 80 mm.

- Ball turning and grinding machines. Sphere machining diameter up to 2300 mm.

 

Galvanizing production

The main lifting equipment is overhead cranes with a lifting capacity of up to 20 tons.

Main process equipment:

- Chrome plating line. Coating type: hard chrome. Bath size: 3000 x 3000 x 3500 mm.

- Chrome plating line. Coating type: hard chrome (HTW). Bath size: 1500 x 1500 x 2000 mm.

 

Painting and packaging production

The main lifting equipment consists of overhead cranes with a lifting capacity of up to 100 tons. The paint production equipment allows for surface preparation and application of both standard paints and varnishes and heavy-duty protective coatings.

 

Testing laboratory

The testing laboratory includes the following departments:

- Non-destructive Testing Laboratory (R-flaw detection, MPD, CD, UT).

- Industrial Sanitation Laboratory.

- Galvanic Corrosion Laboratory.

- Chemical and Spectral Laboratory.

- Metallographic Laboratory.

- Mechanical Laboratory.

- Sample Section.

CONTACTS

Address:

Kirova street, 27, office 401, Kaluga, Russia

 

Tel.:

+7 4842 77 40 42

 

E-Mail:

info@ferro-m.ru